In the complex structures of modern manufacturing, every machine, operator, material, and many other factors influence the proper and efficient execution of production. Often, many production elements and their impact on overall performance may seem insignifant, but every downtime, speed reduction, or defect at the end of the day significantly affects efficiency and costs.
The AIDA OEE module provides more than just machine monitoring. By integrating occurrences and data such as machine events, quality of production cycles, and comparing them with diverse real-time data sources, it creates a panoramic view of equipment performance and material that impacts in production.
Armed with all this information, production managers can ensure that every element of the operation works efficiently and is utilized to its full potential.
Key Features
Real-time Performance Measurements
- Provides detailed insights into machinery efficiency and operational status. These measurements are crucial for identifying short-term interruptions and disruptions that affect performance.
- With real-time insight, it’s possible to intervene when a production anomaly occurs, organize prompt corrective action, and minimize the effects of the anomaly on production.
- By comprehending the methods and patterns of execution within intricate machine systems, one can arrange and strategize organizational enhancements while consistently refining production processes.
Categorized Data
- The AIDA OEE module assesses data gathered at operational points and determines appropriate actions depending on the signal’s type and value, aiming to rectify or notify about any anomalies that occur or may arise
- Based on such data, regular and preventive (in some cases predictive) maintenance of machines can be planned. Equipment conditions and potential issues with equipment or certain measurement values are identified and addressed before they begin to affect production.
- AIDA OEE’s intelligent approach is crucial for reducing downtime and maintaining continuous production. It ensures that equipment always operates at its best.
Material Integrity Monitoring
- The materials used in the production process have a significant impact on performance and production quality.
- AIDA MES and AIDA OEE manage and record deviations caused by non-compliant materials.
- This set of information is relevant for corrective actions in the supply chain and internal quality control.
