At the heart of modern manufacturing operations lies material flow control. The AIDA MES control module ensures that every material and product moves through the production facility in harmony with the execution of manufacturing operations, ensuring that each operation is supplied with the precise amount of material needed to perform the task.
AIDA MES centrally manages operations, but its software modules are distributed to all operation execution sites to ensure an optimal production environment that adapts to real-time demands. In addition to monitoring material flow, AIDA MES coordinates material preparation and production to avoid any production interruptions.
Key aspects include
Real-time material tracking:
AIDA MES leverages the AIDA WMS inventory management system to enable comprehensive material movement, enhancing logistical coordination. It tracks materials from entry to final use, ensuring a smooth flow throughout the production process. This feature provides crucial insights, reducing losses and optimising resource utilisation.
Buffer management:
Buffer management involves controlling buffers at the inputs and outputs of production operations to maintain a stable production pace and avoid interruptions causing by discontinuities in material supply. It strategically manages temporary storage, balancing production flow and preventing delays. Effective buffer management is crucial for smoothing out production irregularities.
Replenishment triggers for buffers
AIDA MES, in close collaboration with the AIDA WMS system, automates stock replenishment, ensuring that materials are always available. The system proactively monitors material levels and initiates replenishment, eliminating downtime due to material shortages. This feature is essential for maintaining a consistent and uninterrupted production flow and ensuring the execution of work orders proceeds smoothly.
