ARDA · Warehouse Automation
What is warehouse automation?
In warehouse automation, robots, conveyor systems, and automated equipment represent only the execution layer of the system. The real value arises from connecting them through a common control logic that coordinates material flows, makes operational decisions, and ensures the stable operation of the entire logistics system.
Where do problems arise without integration?
In modern automated warehouses, the biggest problem is often not the equipment. Automated storage systems, conveyor systems, robots, and software applications can each work perfectly individually, yet the entire system can run inefficiently at the same time. Without a shared control logic, material flows are disrupted, leading to unnecessary wait times, manual interventions, and a loss of throughput. The system then operates as a collection of separate technologies rather than as a single, unified operational unit. This is precisely why integration is a key element of automation. Its task is to connect all the physical and digital layers of the system so that goods, information, and operational decisions move synchronized throughout the entire logistics process.
Basic function of the system
Automation is the foundation on which modern logistics systems are built. Transportation systems, robotics, and automated equipment enable the execution of physical tasks, while process logic and control systems define how goods will move through the warehouse. Only by integrating automation, material flows, and digital management does a system emerge that can ensure high throughput, accuracy, and long-term operational stability.
ARCHITECTURE
From hardware to operating system
A typical automated warehouse consists of multiple technological layers that must be integrated into a single execution and management model.
Different types of automated equipment have different functions, capacities, and areas of application, and must be selected according to the actual requirements of the logistics or production process.
The goal is not to apply as much automation as possible, but to select a combination of technologies that best meets the client’s needs, ensures efficient material flows, and supports the system’s long-term development.
Automated warehouse
ASRS systems (Automated Storage and Retrieval Systems) are automated warehouses in which the placement, storage, retrieval, and transport of goods take place without manual storage operations.
By using automated lifts, shuttle systems, mobile robots, or other automated devices, precise location management, high space utilization, and continuous operation of logistics processes are enabled.
Transportation and Sorting Systems
Transportation and sorting systems constitute the execution layer of the logistics system, responsible for the automated movement of goods between individual operational zones.
This group includes belt and roller conveyors, vertical conveyors, transfer stations, sorting systems (sorters), and other equipment for routing and distributing goods.
Their primary function is to link warehousing, production, and distribution processes into a single material flow managed by a central execution system.
Picking Stations
Pick and process stations are used for collecting, verifying, and consolidating goods. By integrating weighing, identification, and process execution logic, they enable high operational accuracy.
Codel’s multitasking concept also enables simultaneous work on multiple accounts while maintaining full control and minimizing the possibility of error.
Robotic Systems
Mobile robots (FMR, CTU, and AGV) are used for autonomous transport and material handling within warehouses and manufacturing systems.
Depending on the application, they can transport pallets, plastic containers, transport boxes, and, when equipped with special fixtures, various specific materials or logistical units.
The common goal of all mobile robotic systems is to automate the movement of goods, increase throughput, and reduce the need for manual transport operations.
Design
Engineering balance as the foundation of the system
In warehouse automation, value isn’t created solely by speed or the level of automation. The system must be designed so that performance is balanced with reliability, complexity with manageability, and capacity growth with long-term operational stability.
Why is that important?
Maximum performance without control does not create a quality system. Value is created when the warehouse system is optimized for real-world operations, reliable execution, and measurable results over time.
Designing within the boundaries of the system
A well-designed automated warehouse is defined not only by what it can do, but also by the operational boundaries within which it remains stable, safe, and predictable.
AIDA Integration
The Role of the AIDA WES System
AIDA WES represents the key management layer of an automated warehouse. Its role is to coordinate the operation of warehouse equipment, manage material flows in real time, and allocate tasks to systems and operators.
In doing so, AIDA WES not only connects the equipment but also defines the execution logic and the framework within which the system remains manageable and stable.
What does AIDA WES connect?
- ERP systems
- WMS logic
- Robotics
- Transportation systems
- Operational processes in the warehouse
Operating Result
In this way, the system becomes manageable, stable, and scalable. AIDA WES not only monitors equipment status but also actively manages task execution and coordinates the flow of goods throughout the entire system.
Configurations
Typical System Configurations
Automated Stacker-Crane Warehouses
High-rack storage systems for pallets and larger logistics units with automated access and control of warehouse flows.
Robotic warehouses
Mobile robot-based systems, including FMR, CTU, and AGV configurations for various logistical tasks.
Pick'n'Pack systems
Pick and pack systems for order fulfillment and preparation, including Stock Master as the operational layer of the Pick’n’Pack process.
Hybrid systems
A combination of multiple technologies in a single operating system, tailored to the specific requirements of a warehouse.
Why Codel
More than equipment - an integrated system
Codel doesn’t just supply equipment. Codel designs and integrates systems in which storage infrastructure, robotics, transport, picking, and software are combined into a single solution. These systems are not only automated but also engineered to remain stable, manageable, and ready for future growth.
System integration
Integrating equipment, transportation, robotics, and software into a unified logic for execution and control.
Material flow control
Clear management of the movement of goods, priorities, and task execution throughout the entire system.
Scalable architecture
Solutions developed to grow alongside operational requirements and the future expansion of the warehouse system.